Battery solder joint detection system principle

Research on PCB solder joint defect detection method based on …

Printed circuit boards (PCBs) are an essential component of electronic products, and detecting solder joint defects is critical in the PCB production process. Machine vision technology allows detection with high efficiency and cost-effectiveness. Therefore, this paper summarizes the basic principles of image processing-based and machine learning …

Robust automatic void detection in solder balls

A robust automatic void detection algorithm is proposed that is fully automated and able to detect voids with different sizes inside the solder balls, including the ones that are overshadowed by board components and under different brightness conditions. Voids in solder balls can cause board failures. The detection and …

IC Solder Joint Inspection via Robust Principle Component Analysis

Defect inspection of integrated circuits (ICs) solder joints is a long-standing task. This paper proposes a novel IC solder joint inspection method based on the idea of robust principle component analysis (RPCA), which is a celebrated optimization technique. To the best of our knowledge, this is the first time IC solder joint inspection …

IC Solder Joint Inspection via Robust Principle Component Analysis

Experimental results showed that the CCM surface solder joint defect detection and classification method based on machine vision can effectively solve the challenges of low efficiency and high ...

Research progress in fault detection of battery systems: A review

Compared with the electrochemical model, the precision of the equivalent circuit model is slightly reduced, but the modeling difficulty is also reduced to a considerable extent. As illustrated in Fig. 4 (a), the essence of the method is to use resistors and capacitors to form a lumped component circuit to equivalent various operating modes of the battery.

Development of an Accurate and Automated Quality …

An intelligent solder joint quality inspection system for aviation plugs is developed, which can automatically capture high-resolution images of solder joints from …

PCB plug-in solder joint defect detection method based on

Using YOLOv3 network as the basic framework, this paper proposes a PCB plug-in solder joint defect detection method based on spatial convolutional pooling …

Void Detection in Large Solder Joints of Integrated Power

Void Detection in Large Solder Joints of Integrated Power Electronics Patrick Schuchardt ... Principle One or more images of the Area of interest ... PCB is always radiated orthogonally! 14 February 2012 . 12 2D X-ray Technology: Pros and Cons Pros • Cost-effective system architecture • High speed testing • Simple programming Cons

Automatic X-ray Inspection (AXI)

Theory In Fig. 1, the principle of a 2D X-ray inspection system is shown.The X-rays penetrate the test sample, and a detector captures the attenuated radiation. The intensity of the X-rays are attenuated depending on the thickness and the material of the test object ...

Automatic compact camera module solder joint inspection …

In S-CCM online inspection, whether the image processing speed can match the CCM movement rate is the key for the device to achieve automated detection of S-CCM welding defects. Suppose the number of CCMs in the direction is, the system expects that the detection time of each line is seconds, the CCM moving speed is (m s …

Intelligent Pseudo Solder Detection in PCB Using Laser-Pulsed …

Solder joints of printed circuit board provide the electrical and mechanical connections between electronic component and substrate. A pseudo solder inside the solder joint can reduce its electrical conductivity and often leads to crack initiation and propagation in service. The pseudo solder is a threat to the normal operation of the …

Design of automatic vision-based inspection system for solder joint segmentation …

This paper proposes a computer vision system for the automatic detection, localisation, and segmentation of solder joints on Printed Circuit Boards (PCBs) under different illumination conditions ...

Printed circuit board solder joint quality inspection …

In summary, the contributions of this work are as follows: A new lightweight network model MobileXT is proposed. The model obtains local features through the CNN lightweight structure, [] and the …

[PDF] Solder Joint Defect Detection in the Connectors Using …

An improved faster region-based convolutional neural networks (Faster RCNN) algorithm was proposed and it was verified that the improved algorithm had a great improvement in all aspects compared with the original algorithm. The miniaturization and high integration of electronic products have higher and higher requirements for welding of …

Intelligent Pseudo Solder Detection in PCB Using Laser-Pulsed ...

Solder joints of printed circuit board provide the electrical and mechanical connections between electronic component and substrate. A pseudo solder inside the solder joint can reduce its electrical conductivity and often leads to crack initiation and propagation in service. The pseudo solder is a threat to the normal operation of the …

BGA Soldering Quality Detection Techniques by X …

Among them, dyeing and section detection are destructive detection, which can be used as failure analysis methods and are not suitable for soldering quality detection. In nondestructive testing, the …

Efficient Faster R-CNN: Used in PCB Solder Joint Defects and Components ...

In this paper, an improved efficient Faster R-CNN algorithm used in PCB solder joint defects and components detection is proposed. The accurate detection of solder joint defects and components on printed circuit boards (PCB) is very important to the quality of production of electronic products. The traditional automatic optical inspection needs a …

An Improved YOLOv5 Model for Detecting Laser Welding Defects of Lithium Battery …

Appl. Sci. 2023, 13, 2402 3 of 15 2. Laser Welding Defect Detection Model for Lithium Battery Pole 2.1. YOLOv5 Algorithm The official YOLOv5 source code provides four network models with increasing network depth and feature map width, namely YOLOv5s

Printed circuit board solder joint quality inspection based on ...

Solder joint quality inspection is a crucial step in the qualification inspection of printed circuit board (PCB) components, and efficient and accurate …

Solder Reflow: An In-Depth Guide to the Process and …

Solder joint quality: By analyzing the shape, size, and color of solder joints, AOI systems can identify soldering defects such as insufficient or excessive solder, bridging, and poor wetting. Component polarity: AOI systems can verify that they are mounted in the correct orientation for components with specific polarity requirements …

Applied Sciences | Free Full-Text | Solder Joint Defect Detection …

The miniaturization and high integration of electronic products have higher and higher requirements for welding of internal components of electronic products. A welding quality detection method has always been one of the important research contents in the industry, among which, the research on solder joint defect detection of a connector has …

Solder paste inspection using region-based defect detection

This paper introduces a new method to detect for solder paste defects on printed circuit board. This method not only recognizes volumetric defect but also shape deformity. It involves the use of the region-based classification technique. The 3D profile of solder paste block is first reconstructed using phase shift profilometry. The reconstructed …

Printed circuit board solder joint quality inspection based on ...

In this paper, we propose a PCB solder joint quality detection algorithm based on a lightweight classification network. ... the development of a machine learning-based PCB solder joint quality inspection system has the potential advantage of fostering the development of the PCB industry. ... Based on the principle of multi-scale image ...

Implementation of an Automatic Optical Inspection System for Solder Quality Classification of THT Solder Joints …

Three of these studies [150]- [152] were focusing on extracting the features and creating color models for pad and solder joint detection. While the fourth study [148] was a continuation approach ...

Soldering defect detection in automatic optical inspection

A. Existing solder joint localization methods The existing solder joint localization methods are based on three groups of image processing algorithms using 1) template-matching, 2) …

IC Solder Joint Inspection via Robust Principle Component Analysis …

Request PDF | IC Solder Joint Inspection via Robust Principle Component Analysis | Defect inspection of ... an accurate and automated detection system using fine-tuned YOLOv5 models is developed ...

Analysis and Research of A Defect Detection System Based on …

It is difficult to detect defects of welded joints with human eyes, as they are prone to fatigue over long working hours and the lack of human eye recognition. For the detection of defects, a system is designed on the surface of specific welded joints. In this system, the best combination of camera, lens1, and a light source is selected, taking into account the …

Research on PCB solder joint defect detection method based on …

Printed circuit boards (PCBs) are an essential component of electronic products, and detecting solder joint defects is critical in the PCB production process. Machine vision …

Multi-scale Coefficients Fusion Strategy for Enhancement of SAM Image in Solder Joints Detection …

Defect inspection of IC devices is getting more challenging with the increase of package density. Scanning acoustic microscopy (SAM) is widely used in electronic industry. The detection resolution is, however, limited by the penetration depth of ultrasound. It is necessary to find a way to improve the resolution and accuracy. A new …

Robust Automated Void Detection in Solder Balls and Joints

for balls that are highlighted in Figs. 2(a)-(d), respectively. The images in Figs. 2(e)-(h) are enhanced for visual clarity to show all possible voids inside the highlighted solder balls in Figs. 2(a)-(d). One of the methods used to locate voids inside solder balls is to use ...

Robust Automated Void Detection in Solder Balls and Joints

Accuracy in solder balls and joint void detection is very important. If voids are incorrectly identified, board yield will be affected by incorrect scrapping and rework. Voids are difficult to detect using manual inspection alone. One current solution to make voids visible involves the use of a 2D x-ray system to image the boards.

Void Detection in Large Solder Joints of Integrated Power …

and solder joints (e.g. at double-sided assembly) can''t be inspected Test of integrated power electronics • Test of one solder layer (die - ceramic substrate) possible after first solder process, but: • No separation of overlaid (second) solder joint possible ! …

Advancing surface mount technology quality: a computer-assisted approach for enhanced X-ray inspection of solder joints

With the constant advancement of electronic science and technology, accurate failure analysis has become crucial to meeting stringent quality standards in surface mount (SMT) products. Reflow soldering is commonly used in the SMT industry due to its efficiency and low failure rate. However, visual inspection is limited, especially for …

Soldering defect detection in automatic optical inspection

detection. B. Existing solder joint classification methods The existing classification methods for solder joints can be categorized into two groups based on the types of components they inspect. They are solder joint classification for non-package [19]-[22].

Analysis and Research of A Defect Detection System Based on Machine Vision for Solder Joints …

It is difficult to detect defects of welded joints with human eyes, as they are prone to fatigue over long working hours and the lack of human eye recognition. For the detection of defects, a system is designed on the surface of specific welded joints. In this system, the best combination of camera, lens1, and a light source is selected, taking into account the …

How to Solder Battery Tabs

Now that you have gathered all the materials, it''s time to move on to the next step. Battery tab maintenance is essential to ensure a good solder joint. Clean the battery tabs thoroughly using a clean cloth and rubbing alcohol. Troubleshooting soldering issues …

Automatic compact camera module solder joint inspection …

Figure 1 shows the established S-CCM solder joint defect detection system, which mainly includes subsystems, such as optical imaging, information processing, motion control and other subsystems. The optical imaging subsystem consists of a complementary metal oxide semiconductor (CMOS) camera, a fixed-focus lens, a conical …

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